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Materials & polymers

Color control for plastics, mouldings & masterbatch

Match color across pellets, masterbatch, moulded parts and textured surfaces — with geometry, aperture and tolerance choices that suit polymer materials, on the line or in the lab.

Moulded plastic components and color chips prepared for spectrophotometer measurement

Why color drifts

Polymer color moves with the process, not just the pigment.

Resin lots, masterbatch dosing, melt temperature, mould cooling and surface texture all shift the color of a finished part. Two parts shot from the same tool can read differently because one is glossier or more heavily textured than the other. Instrumented measurement separates the color of the material from the appearance of its surface, so an approval becomes a number instead of an opinion.

01

Color separated from surface

Glossy, matt and textured mouldings read differently to the eye. Switchable SCI and SCE on one instrument lets you measure the color beneath the surface or the appearance as it is actually seen.

02

Aperture for small and curved parts

Switchable 8 mm and 4 mm apertures with camera-assisted positioning let you measure inserts, connectors, small mouldings and curved surfaces consistently.

03

Pellets, parts and masterbatch

Hold one standard across incoming resin, masterbatch dosing checks and finished mouldings, so the whole chain measures against the same target.

Instrument options

Portable and benchtop instruments for Plastics

Choose a portable instrument for production, incoming and on-site checks, or a benchtop instrument for controlled laboratory presentation and repeatable quality assurance. The SD-700 featured below is one relevant portable option—not the full range.

SD-700 portable spectrophotometer with a color sample

Portable UV grating spectrophotometer

SD-700 UV Grating Spectrophotometer

US$5,000

d/8° geometry with switchable SCI/SCE, 400–700 nm spectral measurement and camera-assisted positioning — built for incoming material checks, masterbatch control and moulded-part approval on the line.

  • Switchable 8 mm / 4 mm apertures for small mouldings, inserts and curved parts
  • SCI and SCE modes to separate material color from surface gloss and texture
  • UV-inclusive illumination for fluorescent brighteners in whites and pastels
  • USB and Bluetooth with onboard storage for standards and batch records

Where it pays off

Use cases across the plastics workflow

The same standard follows the material from resin intake to finished part, so every team measures against the same target.

01

Incoming resin & masterbatch

Check pigment and masterbatch lots against a locked standard before they are dosed, so a drifting lot never reaches the press.

02

Moulding & extrusion lines

Verify first-off parts each shift and catch melt, dosing and cooling drift while it is still correctable.

03

Texture & gloss verification

Compare parts in different surface finishes by separating color from gloss with SCI and SCE on the same instrument.

04

Assembly & multi-part matching

Keep adjacent components matched when they are moulded in different tools, materials or plants.

05

Recycled & regrind content

Track color shifts as regrind proportions change, and set the tolerance that keeps recycled content within spec.

06

Supplier & customer correlation

Share standards and measurement data so a color claim is settled with numbers rather than visual judgement.

Specifying with confidence

Choose the setup that suits the polymer and the part

Geometry, aperture and tolerance are the three decisions that decide whether a plastics measurement is repeatable. This is where most programmes start.

Decision Common starting point Why it matters
Geometry d/8° with SCI and SCE The standard for opaque and translucent plastics: SCI reads the material itself, SCE includes the surface appearance the customer sees.
Aperture 8 mm for flat plaques, 4 mm for small or curved parts The aperture has to sit fully on the area being measured, or the reading takes in the edge and the surrounding material.
Illumination UV included for whites and pastels Optical brighteners and fluorescent pigments only respond when the UV component is present, so a measurement without it reports a color the eye never sees.
ΔE formula ΔE*ab or ΔE2000, agreed up front The formula changes the number. Both sides of the supply chain must be comparing the same calculation.
Tolerance ΔE*ab 0.5–1.5 depending on part and finish Tighter limits suit large flat plaques. Textured, curved and low-gloss parts carry more inherent variation and need more room.

Starting points, not rules. Final tolerances should be set by measuring real parts across several production runs.

Specifying with confidence

Plastics color measurement FAQ

Which geometry should I use for measuring plastic parts?

d/8° with switchable SCI and SCE is the practical default for plastics. SCI excludes surface reflection so you read the color of the material itself, which is what matters when you are controlling pigment and masterbatch dosing. SCE includes the surface appearance, which is what a customer sees on a moulded part. Having both on one instrument lets you separate a color problem from a surface problem, which is the single most useful distinction in plastics QC.

How do I measure small or curved plastic parts?

Use the smaller aperture and keep the measured area entirely on the part. The SD-700 switches between 8 mm and 4 mm apertures, and camera-assisted positioning shows you exactly what the instrument is looking at before you take the reading. For a curved surface, take several readings across it and compare the spread rather than trusting a single number, because curvature changes how light leaves the surface.

Should I measure pellets or moulded parts?

Both, for different reasons. Pellets and masterbatch are the fastest way to check incoming material and dosing before anything is moulded, and they tell you whether a color problem originates in the material. Moulded parts are what you actually ship, and they carry the additional variation from melt, flow, cooling and surface texture. Most programmes measure the material at intake and the finished part at release, using the same standard for both.

Why does the same material read differently on a gloss and a matt part?

Surface texture changes how much light reflects straight back to the detector. A gloss surface returns more specular reflection, a textured or matt surface scatters it. With SCI the surface contribution is excluded, so the two parts should read close together on the underlying color. With SCE they will differ, and that difference is a real description of how the parts look rather than a measurement error.

What ΔE tolerance is realistic for moulded plastic parts?

It depends on the color, the finish and the part geometry. Large flat plaques in a controlled process can often be held to roughly ΔE*ab 0.5–1.0, while textured, curved or low-gloss parts carry more inherent variation and need a wider band. The defensible approach is to measure parts from several production runs, see what the process actually produces, and set the tolerance around that instead of picking a number in advance.

Related applications

Other surfaces and materials we cover

Hold the color you specified.

Tell us about your polymer, part size and surface finish — and we will spec the geometry, aperture and tolerance that keeps every moulding on target.

Technical guides for Plastics

Aperture Size

Measuring Packaging Color

Measure packaging color across paperboard, corrugated board, labels, flexible film, rigid plastics and metal with construction-specific backing and sampling controls.

Technical guide · Read the guide →

Measurement Techniques

Color QC for Plastic Suppliers and Manufacturers

Align plastic suppliers and manufacturers on standards, specimens, instrument settings, sampling, tolerances, data exchange and dispute resolution.

Technical guide · Read the guide →

45/0 Geometry

Choosing Spectrophotometer Geometry for Plastics

Choose d/8, 45/0 or transmission geometry for plastics according to opacity, texture, gloss, transparency and the appearance question.

Technical guide · Read the guide →

Delta E

Delta E Tolerances for Plastic Parts

Set plastic-part Delta E tolerances from visual acceptability, method capability and production data, with component and process limits where needed.

Technical guide · Read the guide →

SCI & SCE

Measuring Glossy Plastics

Measure glossy plastic color with a fixed specular condition, clean handling, controlled orientation and a separate gloss requirement where appearance depends on both.

Technical guide · Read the guide →

Measurement Techniques

Measuring Transparent and Translucent Plastics

Choose transmission or controlled backed reflectance for transparent and translucent plastics, with thickness, scattering, haze and specimen position defined.

Technical guide · Read the guide →

SCI & SCE

Measuring Textured Plastics

Measure textured plastic parts with a sufficiently large aperture, controlled orientation, multiple locations and a defined SCI/SCE condition.

Technical guide · Read the guide →

Measurement Techniques

Measuring Masterbatch Color

Control masterbatch color by defining whether pellets, a standard let-down plaque or the final polymer application is the release specimen.

Technical guide · Read the guide →

Measurement Techniques

Measuring Plastic Pellets and Granules

Measure plastic pellets and granules with representative sampling, controlled cup depth, packing and repeat preparations while keeping pellet and final-part specifications separate.

Technical guide · Read the guide →

Measurement Techniques

Measuring Injection-Moulded Parts

Measure injection-moulded plastic parts with controlled locations, orientation, backing, conditioning and process context so color data represents production.

Technical guide · Read the guide →

Fundamentals

Color Measurement in Plastics: Complete Guide

A complete framework for specifying, measuring and controlling plastic color across raw material, moulding, extrusion and supplier quality workflows.

Technical guide · Read the guide →

Measurement Techniques

How to Measure Color in Powders and Granules

Powder and granule color measurement depends on representative sampling, optical opacity, controlled cup depth, packing, particle size and independent preparations.

In-depth practical guide · Read the guide →